That is what ZOLLER presetting and measuring machines have been delivering since the beginning. Now it’s available “to go�?with the ZOLLER »smileCompact«. Ideal for all standard tools and designed for the tool requirements of medium-sized and small lot sizes. Robust, space-saving, and flexibly placeable directly beside the CNC machine, on the shop floor, or in production islands.

Including the best brand-name components and the new ZOLLER image processing »pilotStarter« for comfortable operator-independent application. »pilotStarter« provides standard measurements such as the length, cross-dimension, radius, angle, concentricity, and axial runout all in a single click. The cutting edge of the tool is represented clearly on the vertical 13�?panel PC. You get precise results straightaway, without any training required. In a nutshell, the new »smileCompact« is the perfect entry point into the world of ZOLLER.

Highlights:

• Efficient
  Maximum scope of services in the entry-level price segment
• Long machine life
  Use of high quality brand components
• Simple
  ZOLLER image processing »pilotStarter« on 13″‘ Panel PC
• Quick
  Standard measurements with a single click
• Space-saving
  Compact table top design
• Flexible Placemanet
  Next to the CNC machine, on the shop floor, in manufacturing islands
• User-friendly
  Membrane keypad for power-activated spindle clamping and spindle indexing

Technical Data:

VIDEO:

Software:

»pilotStarter«

The variable control unit, the ergonomic single-hand operating handle »eQ« and the freely accessible tool clamp make work more comfortable. In addition to quick and precise measurements, the »smile« guarantees direct transmission of tool data to your machine. There’s plenty of reasons to greet the challenges that lie ahead with a smile.

Highlights:

• High quality
  Quality guaranteed – consistent use of high-quality brand products
• Precise
  High-precision spindle SK 50, high-quality optic, leading image processing technology
• Comfortable
  Variable control unit, ergonomic single-hand operating device »eQ«, membrane keypad and freely accessible tool holder spindle
• Easy to use
  Graphical user guide in the »pilot« image processing technology
• Flexible
  Extensive hardware and software options for an individual adjustment to your production
• Networkable
  Data transmission direct to your machine control unit

Technical Data:

VIDEO:

Software:

»pilot 4.0«

»pilot 3.0«

»pilot 2 mT«

»pilot 1.0«

All the basic functions for measuring and presetting your tools are possible with the basic version �?you profit from photorealistic input dialogs, automatic cutting edge detection, automatic zero point monitoring and much more. For example, modules can be added for tool inspection, for center height measuring, for measuring reamers or for heat shrinking tools. »venturion« offers every possibility for individual adjustment.

Highlights:

• Team player
  Can be networked with existing production elements
• Maximum flexibility
  Modular design – can be configured for optimum adjustment to individual production procedures
• User-friendly
  Little training required thanks to ease of use
• Quick and precise
  Powerful optic and »pilot« image processing
• Robust
  Design and alloy appropriate for the shop floor
• Reliable
  Intelligent software and maximum safety standards
• Ergonomic
  Mature, functional design
• Efficient
  Premium quality with the best price-performance ratio

Technical Data:

VIDEO:

Software:

»pilot 4.0«

»pilot 3.0«

Whether you want to preset and measure tools for lathe machines, processing centers or milling centers �?with the ZOLLER »hyperion« a single measuring device is enough for almost all your different tool holders. The various tool holders are solidly fitted to a revolving table and thus can be used quickly and easily.

Whether you select manual or CNC-controlled, with this device you are choosing the highest level of universality and profit immediately �?from a considerably increase in productivity through 100% prepared and tested tools.

Highlights:

• Varied
  Flexible revolving table can be configured to your specifications
• Universal
  A unique measuring device for almost all different tool holders
• Easy
  Comfortable control elements and user-friendly software
• Time-saving
  Revolving table equipment with frequently used holders
• Stable
  Special alloy and stable construction
• Efficient
  Consistent use of brand products and best price-performance ratio

Technical Data:

VIDEO:

Software:

»pilot 4.0«

»pilot 3.0«

Seven CNC-controlled axes measure any type of machining tool with high precision and full automation �?from exterior contour measurements to operator-independent complete control, including consistent documentation and logging. The fully automatic positioning of the sensors, the high repeatability and the ease of use for even highly complex measuring processes are state-of-the art in in measuring and inspection technology! The operability of the measuring machine can be learned quickly, even for highly complex tasks. This measuring technology solution from ZOLLER brings clear efficiency and quality advantages to you in your manufacturing processes.

Highlights:

• Fully automatic
  µm-accurate and fully automatic measuring of precision tools and cutting edge preparation
• Precise
  CNC-controlled multisensor measuring system, automatic level control and low-vibration base
• Flexible
  As a result of the transmitted and incident light camera, multi-LED lighting and SKP sensor – controllable with up to seven CNC axes
• Safe
  Simple operation and ergonomic, space-saving design for safe processes and high levels of working comfort
• User-independent
  Extremely easy operation, without expert-level skills required
• Profitable
  Allows even highly complex measurements to fully automatically and quickly – including inspection reports

Technical Data:

VIDEO:

Software:

»pilot 4.0«

»pilot 3.0«

»pomSoft«

In addition, with the swiveling incident light image processing software, you can inspect, measure and document axial and radial geometries of tools �?very easily in a single click without expert-level knowledge. You profit directly from at least a 25% productivity increase with your CNC grinding machines simply by measuring your tools before regrinding.

Highlights:

• Universal
  Measure, inspect, record- Universal measuring machine for all cutting tools
• Precise
  Precisions camera swiveling with incident light image processing and segmented LED illumination for inspecting axial and radial geometries on tools
• Extensive
  »pilot 3.0« image processing technology with extensive software functions and integrated measuring programs for inspecting and measuring tools
• User-independent
  Simple and repeatable inspection, measuring and documentation by mouse click
• Perfect
  Substantial documentation – automatic generation, saving and output of inspection reports

Technical Data:

VIDEO:

Software:

»pilot 4.0«

»pilot 3.0«

Measuring results are documented in detail and can be transferred to your grinding machines with a simple click. This means that the »genius« saves you valuable time in work preparation and programming, eliminates unnecessary reworking and customer complaints, and ensures a quality which will impress both you and your customers.

Highlight:

• Universal
  For fast inspection and complete control of cutting tools
• Reliable
  In use worldwide with over 1,000 installations
• User-independent
  Fully automatic complete control, documentation included
• Powerful
  Best hardware quality combined with extensive »pilot« software and large selection of measuring programs
• Stable
  Dimensionally stable and fully covered for use under production conditions
• Networked
  Seamless processes thanks to interfaces to program systems and grinding machines

Technical Data:

VIDEO:

Software:

»pilot 4.0«

»pilot 3.0«