Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net Thu, 11 Jul 2024 06:37:12 +0000 en-US hourly 1 //wordpress.org/?v=6.6.1 //ixox.net/wp-content/uploads/2021/01/cropped-logo-32x32.png Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net 32 32 Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/series-introduction/ //ixox.net/series-introduction/#respond Tue, 06 Jun 2023 04:32:18 +0000 //ixox.net/?post_type=product&p=18274
  • Manufacturer: Union Tool
  • UNION TOOL's End Mills -UNIMAX Series- has a wide line-up with a range of diameters φ0.060mm-φ20mm.
  • » Download Catalog
    • ]]>     Series List
    1 HMGCOAT series

    HMGCOAT series

    		 1 HARDMAX series

    HARDMAX series

    		 1 UTCOAT series

    UTCOAT series
    1 UDC / Binderless PCD UPD series

    UDC / Binderless PCD UPD series

    		 1 CBN End Mills series

    CBN End Mills series

    		 1 DIACOAT / Non Coat series

    DIACOAT / Non Coat series
    1 DLC / CrNCOAT series

    DLC / CrNCOAT series

    		 1 UTSCOAT series

    UTSCOAT series

    		 1 DLCCOAT / Non Coat series

    DLCCOAT / Non Coat series
    1 UTCOAT series

    UTCOAT series

    		 1 For Plastics

    For Plastics

    		 1 Drills / Spiral V Cutter

    Drills / Spiral V Cutter

     

    HMGCOAT Series

    HMGCOAT offers the highest wear resistance when milling hard materials.
    Long life milling in hardened steel, especially 60HRC and above.

    Ball Long Neck
    Ball    		 Long Neck
    Radius
    2 Flutes

          HGB HGB

               HGLB HGLB

    		 –
    4 Flutes – –

           HGLRS HGLRS
    5 Flutes
    ~
    6 Flutes    		 – –

          HGRRS HGRRS

     

    HARDMAX Series

    HARDMAX coating achieves both hardness and heat resistance that is essential for milling hard materials.
    This series demonstrates its performance especially when milling hard materials of 40HRC and above.

    Ball Long Neck
    Ball    		 Radius Long Neck
    Radius    		 Taper Neck
    Ball    		 Taper Neck
    Radius    		 Square Long Neck
    Square
    2 Flutes

    HSB 

    HSB 

    HSB-S 

    HSB-S 

    HBL

    HBL 

    HSLB

    HSLB

    HSLB-S 

    HSLB-S 

    HWLB

    HWLB
    		 –

    HLRS2000 

    HLRS2000 

    HTNB

    HTNB
    		 – –

    HLS2000

    HLS2000
    3 Flutes – – – –

    HFTNB 

    HFTNB 
    		 –

    HMS 

    HMS 
    		 –
    4 Flutes

    HFB 

    HFB 

    HFB-S

    HFB-S
    		 –

    HMERS 

    HMERS 

    HRRS

    HRRS

    HRRS-S

    HRRS-S

    HLRS4000 

    HLRS4000 
    		 –

    HTNRS

    HTNRS

    HMS

    HMS 

    HLS4000

    HLS4000
    6 Flutes – –

    HMERS 

    HMERS 

    HHRS 

    HHRS 
    		 – –

    HMS

    HMS
    		 –

     

    UTCOAT Series

    UTCOAT offers high lubricity and toughness.
    Smooth surface, low coefficient of friction, and high chip evacuation and wear resistance.
    This series is suitable for raw materials and tough materials.

    Square Long Neck
    Square    		 Ball Long Neck
    Ball    		 Radius Long Neck
    Radius    		 Taper
    2 Flutes

    CSS 

    CSS 

    C-CES2000

    C-CES2000

    C-CES2000S 

    C-CES2000S 

    C-CER 

    C-CER 

    CSEB

    CSEB

    CSELB

    CSELB

    C-CRS 

    C-CRS 
    		 –

    C-CTE2000

    C-CTE2000
    3 Flutes – –

    CFB

    CFB

    CFLB 

    CFLB 
    		 – – –
    4 Flutes

    CZS

    CZS

    CXES

    CXES

    C-CES4000 

    C-CES4000 

    C-CES4000S

    C-CES4000S

    CXS

    CXS
    		 – –

    CXERS

    CXERS

    CNRS

    CNRS

    CRRS 

    CRRS 

    C-CTE4000 

    C-CTE4000 
    5 Flutes – – – –

    CXRS 

    CXRS 

    CXLRS

    CXLRS
    		 –

    UDC Series

    UDC is a special diamond coating that adds toughness to its outstanding hardness.
    Obtains incredible cutting performance with cemented carbide and hard brittle materials by improving the adhesion between the carbide grade and diamond coating.

    Ball Long Neck Ball Long Neck Radius Drills Thread Mills
    2 Flutes

    UDCBF

    UDCBF

    UDCB

    UDCB

    UDCLBF

    UDCLBF

    UDCLB

    UDCLB

    UDCLRSF

    UDCLRSF

    UDCLRS

    UDCLRS

    UDCMX

    UDCMX

    UDCT

    UDCT

    UPD Series

    Achieves high-precision and high-quality finishing for cemented carbides and hard brittle materials, by using a binderless PCD with extremely high wear resistance to form a very sharp cutting edge.

    UPDLB

    1 Flute Long Neck Ball

    		 UPDLB

    UPDLRS

    1 Flute Long Neck Radius

    		 UPDLRS

     

    CBN Series

    CBN material is suitable and optimized for ultra-hard materials is, and the cutting edge geometry ensures that a high quality and high precision surface finishing can be achieved.
    Stable milling of hard materials of 40HRC or harder throughout its long cycle time as compared to other coated carbide tools.

    Use Long Neck Ball Long Neck Radius
    1 Flutes Super Finishing –

    CBN-RSF

    CBN-RSF
    2 Flutes Longer Tool Life

    CBN-LBF

    CBN-LBF

    CBN-LRF

    CBN-LRF
    Super Finishing

    CBN-LBSF

    CBN-LBSF
    		 –
    Super Mirror Finishing

    CBN-PLB

    CBN-PLB
    		 –

    For Graphite

    Diamond coating offers high adhesion and improved wear-resistance.
    Long tool life when milling graphite.

    Square Long Neck Square Long Neck Radius Ball Long Neck Ball Taper Neck Ball
    2 Flutes

    DCES2000 

    DCES2000 

    DCLS 

    DCLS 
    		 –

    DCB 

    DCB 

    CGB2000 

    CGB2000 

    DCLB

    DCLB

    DCTNB 

    DCTNB 
    4 Flutes

    DCES4000 

    DCES4000 

    CGE

    CGE
    		 –

    DCLRS 

    DCLRS 

    CGB4000

    CGB4000
    		 – –

    ※CGE, CGB2000, and CGB4000 are NON-COAT series.

     

    For Copper DLC Coating, CrN Coating Series

    CrN and DLC COAT offer high levels of lubricity.
    DLC COAT uses proprietary technology to further improve hardness and lubricity, and offers high quality and longer tool life with copper and copper tungstate electrodes.

    Square Long Neck Ball
    2 Flutes

    CRN-ES2000

    CRN-ES2000

    DLCLB

    DLCLB
    4 Flutes

    CRN-ES4000

    CRN-ES4000
    		 –

    For Stainless Steels UTSCOAT Series

    UTSCOAT improve the resistance to adhesion by adding a highly lubricant layer onto the UTCOAT that already benefits from high lubricity and toughness.
    Excellent performance for milling tough materials, especially stainless steels.

    CESUS

    4 Flute Square

    		 CESUS

     

    For Aluminum Alloys

    Designed especially for Aluminum milling with excellent sharpness and outstanding chip evacuation.
    Improving hardness and lubricity of DLC with proprietary technology offers longer tool life.

    Square Long Neck Square Ball
    2 Flutes

    CAS

    CAS
    		 – –
    3 Flutes –

    AZS

    AZS

    DLC-AZS

    DLC-AZS

    DLC-CFB

    DLC-CFB

    ※CAS and AZS are NON-COAT series.

     

    For Heat Resistant Alloys

    Among UTCOAT series designed for tough materials, this series has the optimum cutting edge geometry especially for difficult-to-cut materials.

    Ball Long Neck Ball Radius Long Neck Radius
    3 Flutes

    CFB

    CFB

    CFLB

    CFLB
    		 – –
    4 Flutes – –

    CNRS

    CNRS

    CRRS

    CRRS

    For Plastics

    Designed especially for Plastic milling with excellent sharpness, such as long neck and long overall length models.

    Square Long Neck Square Long Neck Long Shank Square Long Neck Ball
    2 Flutes

    CPS

    CPS

    CPR

    CPR

    CPRL

    CPRL

    CPRB

    CPRB

     

    Drills / Spiral V Cutter

    UTDF

    2 Flutes  UNIMAX Flat Drill

    		 UTDF

    UTDSX

    2 Flutes  UNIMAX Drill Short Flute

    		 UTDSX

    C-UMD

    2 Flutes  UNIMAX Drill

    		 C-UMD

    UTDLX

    2 Flutes  UNIMAX Drill Long Flute

    		 UTDLX

    SV

    2 Flutes  NON-COAT for Chamfering

    		 SV

    P Series

    2 Flutes  NON-COAT for Ultra precision micro-hole

    		 P Series

     

    How to find the best coating for your material applications

    How to find the best coating for your material applications

    Features of the Coating

    Features of the Coating

    Material Applications for each series

    pdfMaterial Applications for each series

    ]]>     //ixox.net/series-introduction/feed/ 0     Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/core-product/ //ixox.net/core-product/#respond Tue, 06 Jun 2023 10:45:41 +0000 //ixox.net/?post_type=product&p=18390
  • Manufacturer: Union Tool
  • UDC Series for Cemented Carbide and Hard Brittle Materials.
  • » Download Catalog
    • ]]>     Core Product

    UDC Series for Cemented Carbide and Hard Brittle Materials

    UDC SeriesIn 2012, we launched diamond coated end mills for processing cemented carbide. This series is applied UDC (Ultra Diamond Coating), which offers excellent hardness and durability by improving adhesion to cemented carbide and controlling fine particle composition, and literally ‘cuts’ cemented carbide stably with long tool life. Furthermore, the best-designed tool geometry for processing cemented carbide makes remarkable DEEP cutting possible and achieved highly efficient and accurate processing of cemented carbide.

    For customers who are firstly trying carbide processing, we have created a “vital point” document.

    pdfHow to use the UDC series?.20MB?/a>

     

    New multi-flute radius type?/strong>

    Newly released UDCRRS multi-flute radius end mills from our UDC series for milling cemented carbide.
    The 6 to 10 flutes and the 40 degree helix angle achieves low cutting resistance and offers deep cutting depth milling！Compared to the 2 flute models, the efficiency has been dramatically increased?br /> This contributes to the reduction in cycle time.

    New multi-flute radius type? width=New multi-flute radius type? width=

    Milling depth comparison with 2 flutes type (ø2 x EL6)

    Milling depth comparison with 2 flutes type (ø2 x EL6)

    Milling removal volume of each size

    Milling removal volume of each size

    Choose by purposes

    Choose by purposes

    ●Series list

    UDCBH High-speed Ball End Mills
    UDCLBH High-Speed Long Neck Ball End Mills
    UDCBF High-grade Ball End Mills
    UDCLBF High-grade Long Neck Ball End Mills
    UDCLRSF High-grade Long Neck Radius End Mills
    UDCB Ball End Mills
    UDCLB Long Neck Ball End Mills
    UDCRRS Long Neck Multi-Flute Radius End Mills
    UDCLRS Long Neck Radius End Mills
    UDCMX Drills
    UDCT Thread Mills

    　Features of UDC-H (High speed) series

    UDC-H (High speed) series is the long-awaited UDC 3rd generation series with an optimized cutting edge treatment and improved diamond coating with respect to the “F series? We can achieve high feed rates that up until now could not be dreamed of when imagining the direct milling of cemented carbide. The material removal volume has also dramatically increased, and this is ideal for rough processing to semi-finishing. By using it in conjunction with the previously launched “F?(Fine) series, it is possible to perform direct milling of cemented carbide with both high efficiency and high quality.

    • High-level Treatment!!  » Unbelievable milling performance

    • High Speed!! » Mill at surprisingly high feed rate

    • High Material Removal Volume!! » Highly improved material removal volume

     

    Attain both high efficiency and long tool life!

    The key points

    New generation edge treatment

    minimize damage

    x

    Improved diamond coating

    to enhance wear resistance

    		 The key points

    Cemented Carbide Lens shaped milling Comparison of efficiency and material removal volume with UDCBH / UDCBF R1 x Length of Cut 1.4

    Cemented Carbide

    NEW! UDCBH

    Cemented Carbide

    Work Size : 50 x 50 x 10 mm

    Pocket Size : Top φ10 x Depth 3.5 mm

    Material Romoval Volume : 160 mm3 / Pocket

    Coolant : Air Blow

    UDCBH shows maximum tool performance under high-speed conditions.
    Tool life may shorten when used at the same feed rate as before.

    NEW! UDCBH UDCBF
    Milling Conditions
    Spindle Speed (min-1) 30,000 20,000
    Feed Rate (mm/min) 1,500 200
    ap (mm) 0.1
    ae (mm) 0.3
    Milling Results
    1 side 16 pockets 1 Tool Milling time 76?/span> 4 Tool Mlling time 7 h 28 min
    Tool after milling 4 pockets 12 34
    Tool after milling 16 pockets
    56
    		 –

    Features of UDC-F (Fine) series

    The sharpest cutting edge in the UDC series

    The best choice for high quality milling surface

    ①UDC coating » Optimized coating for F series

    ②Special treatment for a sharp edge » Minimized edge chipping and level gap

    ③Chip pocket designed on tool tip » Excellent surface finish

    UDC-F UDC-F

    Cemented Carbide Flat surface milling Comparison of edge chipping on work piece with UDCBH / UDCBF R0.4 x Length of Cut 0.56

    35

     Tool UDCBH UDCBF
    Spindle Speed (min-1) 30,000
    Feed Rate (mm/min) 750 250
    ap (mm) 0.02
    ae (mm) 0.02
    Coolant Airblow

    Improve efficiency and lower costs by using the right tool based on edge chipping requirements.

    CBN Series

    A new long neck ball CBN-PLB for super mirror surface processing has been added to the CBN series. The unique tip shape maximizes the burnishing effect and enables super mirror surface processing as opposed to the conventional series！The slot design that allows the coolant to reach the cutting edge improves the chip evacuation performance as well as preventing biting, which ensures the longevity of the mirror surface.

     

     

     

    Choose by purposes・Lineup

    Choose by purposes・Lineup

    CBN series for super finishing

    Long neck ball CBN-LBSF and long neck radius CBN-RSF series designed for super finishing can obtain a better finished surface as opposed to conventional products due to the characteristic flute shape that achieves a burnishing effect. Recommended for the finishing of high hardness materials that emphasize the finished surface.

    CBN-LBSF Features of tip shape

    CBN-LBSF Features of tip shape

    A cutting edge has been added to the tip of the tool (Zero peripheral speed point)
    Suppresses tool damage and improves the finished surface?/strong>

    CBN-RSF Burnishing effect at the flute tip (ELMAX 60HRC?/strong>

    CBN-RSF

    Optimizing the width of the burnishing surface that rubs on the machined surface, will give a glossy surface and achieves a super surface finish?/strong>

    Features of long-life CBN series

    Optimized cBN material and improved cutting edge geometry for milling the ultra-hard materials offer high precision milling and long tool life.
    By excellent wear-resistance and chipping-resistance of the tool, outstanding surface roughness and precision are maintained even under long cycle time. Recommended to use on finishing process for the ultra-hard materials.

    Improved sharp edge

    Optimizing the width of the burnishing surface that rubs on the machined surface, will give a glossy surface and achieves a super surface finish?Features of long-life CBN series Optimized cBN material and improved cutting edge geometry for milling the ultra-hard materials offer high precision milling and long tool life. By excellent wear-resistance and chipping-resistance of the tool, outstanding surface roughness and precision are maintained even under long cycle time. Recommended to use on finishing process for the ultra-hard materials. Improved sharp edge

    ]]>     //ixox.net/core-product/feed/ 0     Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/new-additional-model-information/ //ixox.net/new-additional-model-information/#respond Wed, 07 Jun 2023 03:05:26 +0000 //ixox.net/?post_type=product&p=18419
  • Manufacturer: Union Tool
  • » Download Catalog
    • ]]> Series List
    1 Value Series

    Value Series

    		 1 HMGCOAT series

    HMGCOAT series

    		 1 HARDMAX series

    HARDMAX series
    1 UTCOAT series

    UTCOAT series

    		 1 UDC / Binderless PCD UPD series

    UDC / Binderless PCD UPD series

    		 1 CBN End Mills series

    CBN End Mills series
    1 DLC / CrNCOAT series

    DLC / CrNCOAT series

    		 1 UTSCOAT series

    UTSCOAT series

    		 1 DLCCOAT / Non Coat series

    DLCCOAT / Non Coat series

    Value series (Square, Radius, Ball)

    3mm shank with h4 tolerance x overall length 38mm long neck short shank series.
    We have applied mass production technology for 30 million PCB tools per month to end mills to achieve a more affordable price.
    Achieves high precision and high efficiency machining with equipment specialized for high precision machining of small diameters.
    Ideal for deep rib processing of die & mold materials and copper tungsten to high hardness materials.
    Compatible with shrink fit holders.

    DLCCOAT 2Flute Short Shank Long Neck Ball End Mills VDLCLB

    series_shank_vdlclb New

    DLCCOAT 2 Flute Short Shank Type Long Neck Ball End mills VDLCLB.
    New release of Long Neck Ball End mills for copper electrode Milling with V series Achieves excellent welding and wearing resistance resulting from the DLC coating.Achieves an unprecedented tool life with a special flute design for milling copper and aluminum.
    Also compatible with shrink fit type holders.

    HMGCOAT 2Flute Short Shank Long Neck Ball End Mills VHGLB

    series_shank_vhglb New

    HMGCOAT long neck ball is a new offering for the V series.
    Offers higher wear resistance compared to HARDMAX, and is suited for hardened steels and high speed steels over 60HRC. It is very effective for high-performance and high-quality milling of high-hardness materials. It can be used in shrink fit holders.

    UTCOAT 2Flute Short Shank Long Neck Ball End Mills VCSELB

    series_shank_vcselb New

    UTCOAT long neck ball is a new offering for the V series.
    Offers high toughness and lubricity, and suited for a wide application range from copper/raw materials up to 55 HRC.
    It can be used in shrink fit holders.

    HARDMAX 2Flute Short Shank Long Neck Square End Mills VHLS
    HARDMAX 2Flute Short Shank Long Neck Radius End Mills VHLRS
    HARDMAX 2Flute Short Shank Long Neck Ball End Mills VHSLB

    HARDMAX 2Flute Short Shank Long Neck Square End Mills VHLS

    HARDMAX 2Flute Short Shank Long Neck Radius End Mills VHLRS HARDMAX 2Flute Short Shank Long Neck Ball End Mills VHSLB

    		 Add

    The first V series lineup.
    HARDMAX coating that achieves both hardness and heat resistance and well suited for hard materials over 40 HRC.
    From Copper-Tungsten mold material to high hardness materials, it offers high performance and high quality milling.
    These models can be used in shrink fit holders.

    For Cemented Carbide and Hard Brittle Materials　UDC series

    6 Flute / 10 Flute Long Neck Radius End Mills UDCRRS

    series_udcrrs New

    Newly released UDCRRS multi-flute radius end mills from our UDC series for milling cemented carbide. The 6 to 10 flutes and the 40 degree helix angle achieves low cutting resistance and offers deep cutting depth milling！Compared to the 2 flute models, the efficiency has been dramatically increased?br /> This contributes to the reduction in cycle time.

    2 Flute High-speed Ball End Mills UDCBH

    series_udcbh2020 New

    High efficiency and long life Ball End Mills for milling cemented carbide.
    High-level treatment to reduce cutting resistance and mill at a high feed rate.
    Wear resistance improved drastically with optimized diamond coating
    Best for roughing and semi-finishing.

    2 Flute High-speed Long Neck Ball End Mills UDCLBH

    series_udclbh New

    Long life Long Neck Ball End Mills for milling Cemented Carbide.
    High-level treatment to reduce cutting resistance and minimize damage on cutting edge. Wear resistance improved drastically with optimized diamond coating. Best for roughing and semi-finishing.

    HMGCOAT Series for Hardened Steels up to 70HRC

    5 Flute / 6 Flute Highly efficient Long Neck Radius End Miills HGRRS

    series_hmg_hgrrs New

    A multi-flute long neck radius end mill with HMG coating is now available?br /> The multi-flute design and high rigidity due to the short flute length allows for stable milling even under extremely high efficiency conditions！In addition, in order to support high-precision milling, each tolerance has improved.

    4 Flute Long Neck Radius End Mills HGLRS

    series_hglrs_211018_01 Add

    4 flute long neck radius series with HMG coating.
    By adopting a strong negative rake angle, an extended tool life is achieved especially when milling high hardened materials of 60 to 70 HRC. The milling accuracy and surface quality are greatly improved!

    HARDMAX Series for Prehardened Steels to Hardened Steels 65HRC

    2 Flute Long Neck Ball End Mills HWLB

    series_hardmax_hwlb New

    Newly developed long neck ball with HMW coating is now available！Improved wear resistance from prehardened steels to 65HRC hardened steels.
    In addition, we achieve very high accuracy with an outside diameter tolerance of 0/-0.006, and R accuracy of ± 0.003.

    CBN series for Prehardened Steels to Hardened Steels 68HRC

    CBN Long Neck Ball End Mills for Super Mirror Milling CBN-PLB

    series_cbn_plb New

    Optimized CBN material for milling of ultra-hard materials, with excellent wear resistance offers long tool life. Our unique tip design maximizes burnishing effect to enable super mirror milling. CBN long neck ball with an improved surface finish compared to conventional tools. Shank diameter tolerance, 0/-0.004 mm. Ball radius accuracy ±0.002 mm.

    4 Flute High Grade Long Neck Radius End Mills CBN-LRF4000

    series_cbn_lrf4000 New

    Optimized CBN material for milling of ultra-hard materials along with the improved cutting edge geometry allows for high precision milling and long tool life.
    Excellent wear and chipping resistance ensures an outstanding surface roughness and precision throughout the long cycle time. 4 flute shape withstands high efficiency milling.
    Milling time can be significantly reduced compared to 2 flute.

    ]]>     //ixox.net/new-additional-model-information/feed/ 0 Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/pcb-drills/ //ixox.net/pcb-drills/#respond Mon, 05 Jun 2023 10:29:58 +0000 //ixox.net/?post_type=product&p=18216
  • Manufacturer: Union Tool
  • UNION TOOL recommend drill models based on actual drilling data depending on customer's conditions, to correspond to a great variety of PCB material characteristics and drilling parameters.
  • » Download Catalog
    • ]]>     PCB Drills Union Tools

    Features of UNION TOOL Dills

    UNION TOOL recommend drill models based on actual drilling data depending on customer’s conditions, to correspond to a great variety of PCB material characteristics and drilling parameters. For example, even the drills of same size, is classified into following 3 types according to the drill design, where drill selection enables to respond to customer’s quality target.

    Hole Registration Accuracy Type

    The drill is especially designed considering the rigidity. It enables to maintain an excellent hole registration accuracy in the drilling process.

    Hole Wall Roughness Type

    The drill is designed especially considering the chip evacuation. Enables to maintain a good hole wall quality while drilling.

    Balance Type

    The drill is designed considering the rigidity and the chip evacuation. It offers a good balance with hole registration and inner hole wall quality during the drilling process.

    Furthermore, together with geometry and material development, and applying ULF coating which is developed and optimized for PCB drilling, enables to drill holes in PCBs that were difficult to drill with conventional drills.

    ]]>     //ixox.net/pcb-drills/feed/ 0     Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/ulf-coating/ //ixox.net/ulf-coating/#respond Mon, 05 Jun 2023 10:48:23 +0000 //ixox.net/?post_type=product&p=18219
  • Manufacturer: Union Tool
  • ULF (Uniontool Lubricant Film) coating features low friction coefficient.
  • » Download Catalog
    • ]]>     Features of ULF Coating

    ULF Coating

    ULF  (Uniontool Lubricant Film) coating features low friction coefficient.
    We will develop drill bit geometry considering with the characteristic of ULF to meet further long life and stack up requests.

    ULF Coating

    Technical data

    ULF Coating ULF Coating

    ULF coated router RPEMU

    ULF coated router RPEMU

    RP20(Conventional)

    		 RPEM(New)

    RPEM(New)

    *This is a picture of Non-coated routers.

    FR-4 Spot facing

    Work R-1566 t1.6mm x 1panel/stack(Halogen free, No copper)
    Conditions N = 25krpm, Fxy = 0.8m/min, Pocket depth = 0.5mm

    φ3.0 Non-coated(after 2m)

    Conventional

    Conventional

     

    		 RPEM

    RPEM

    Due to optimized cutting edges of RPEM, cutting-mark on bottom surface will be controlled.

    Copper Spot facing

    Work C1020P t1.0mm x 1panel/stack
    Conditions N = 35krpm, Fxy = 0.4m/min, Pocket depth = 0.5mm

    φ1.0 ULF coated(after 10m)

    Conventional

    Conventional

     

    		 RPEM

    RPEM

    With ULF coated RPEM, less burr and smoother surface can be possible.
    ]]>     //ixox.net/ulf-coating/feed/ 0     Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/pcb-routers/ //ixox.net/pcb-routers/#respond Tue, 06 Jun 2023 01:55:14 +0000 //ixox.net/?post_type=product&p=18231
  • Manufacturer: Union Tool
  • PCB Routers Line-up
  • » Download Catalog
    • ]]>     PCB Routers Line-up

    Routers for contour routing

    RCMB/RCM series, RHM series?Standard diamond-cut type router

    RCMB/RCM/RHM routers have diamond-cut geometry and can be used for contour routing on most general printed circuit boards. The design offers good swarf evacuation and long life.

    *(RHMFT)

    *(RHMFT)

    RCMB/RCM series,  up draft type:
    The RCMB/RCM routers have a right hand, up draft design with a diamond-cut geometry.  It offers good surface finish due to its up draft swarf evacuation.  It is suitable for CNC routing machines with vacuum extraction.
    SIZE:ø0.6-3.175mm *Some models are made to order.

    RHM series,  down draft type:
    The RHM router has a left hand, down draft design with a diamond cut geometry.  It reduces surface burrs on the boards because of down cut geometry.  It is suitable for manual routing machines.
    SIZE:ø0.8-3.175mm *Some models are made to order.

    SC series?Chip-breaker flute router

    SC series

    SIZE:ø0.6-3.175mm *Some models are made to order.

    		 The SC router has a right hand, up draft design with a chip-breaker geometry that chops the swarf into smaller parts and helps to reduce the radial load on the spiral flute.
    It is suitable for peripheral contour routing.  And this series have a beneficial effect on burr reduction.

    SCMB/SCM series?Chip-breaker flute router

    SCMB/SCM series

    SIZE:ø0.8-1.8mm *Some models are made to order.

    		 The SCMB/SCM routers are suitable for general routing and slitting.  It also has higher ability to resist breakage and good dimensional stability.

    RLE series?Chip-breaker flute router

    RLE series

    SIZE:ø1.0-2.0mm *Some models are made to order.

    		 The RLE router has improved design for good swarf evacuation, and it is made from anti-wear material.  This router keeps good accuracy in long routing distance. This router shows best performance in contour routing.

    Routers for slitting

    RP series?Up draft 2-flute slitting router

    RP series

    SIZE:ø0.4-3.175mm *Some models are made to order.

    		 The RP router has a right hand, up draft design for slitting.Because swarf is evacuated upwards, this router is suitable for CNC routing machines with vacuum extraction.

    RPU series?Up draft 2-flute slitting router with ULF coating

    RPU series

    SIZE:ø0.4-3.175mm *Limited availability; May require special order.

    		 ulf coat

    The RPU router is a ULF-coated version of RP series and the coating excels in self-lubricating performance. This series have a beneficial effect on burr reduction, because ULF coating can prevent deposition during routing nonferrous metals such as aluminum and copper.

    » Click here for more information.

    RS series?Down draft 2-flute slitting router

    RS series

    SIZE:ø0.4-3.175mm *Some models are made to order.

    		 The RS router has a left hand, down draft design for slitting.It is suitable for slitting when dimensional precision is required.  It is also suitable for spot facing work to prevent burr on the board surface.

    RPEM series UP draft 2-flute slitting and cavity router

    RPEM series

    SIZE:ø0.4-3.175mm *Some models are made to order.

    		 Right-hand helix 2-flute type with flat end cutting edges.
    Performs both slitting and pocket milling with excellent surface finish on the wall and bottom of the pocket.

    Routers for soft materials

    SF series?DP type single-flute router

    SF series

    SIZE:ø0.8-3.175mm *Limited availability; May require special order.

    		 The SF router is an up draft spiral single-flute router with a large chip pocket design. This router prevents a rise of cutting heat and provides excellent routing performance in soft materials such as Teflon and flexible boards.

    Cutters for spot facing

    SM series?Semilunar type cutter

    SM series

    SIZE:ø1.0-3.0mm *Limited availability; May require special order.

    		 The SM cutter is suitable for small spot facing on the surface of printed circuit boards for surface mounted components.Its simple shape is suitable for the finishing of the recess face with appropriate roughness for mounting components.

    SI series?Straight 2-flute type cutter

    SIZE:ø1.0-3.0mm *Limited availability; May require special order.

    SIZE:ø1.0-3.0mm *Limited availability; May require special order.

    		 The SI cutter offers improved quality of the recess surface after spot facing, and prevents surface distortion on the back side of the boards when thin boards are cutting.

    Cutters for V-shape grooving

    RV series?V-groove cutter

    RV series

    SIZE:ø1.0-3.175mm *Limited availability; May require special order.

    		 The RV cutter is a V-groove cutter for standard printed circuit boards.It offers stable V-groove cutting without burr and unevenness.

    Routers for nonferrous metals

    RA series?Router for nonferrous metals

    RA series

    SIZE:ø0.8-3.0mm *Limited availability ; May require special order

    		 The RA router has a sharp rake angle on peripheral cutting edge. It is suitable for nonferrous metal such as aluminum and copper. Because the top geometry is similar to drill bit, this series can be applied to the board which needs drilling.

    RAU series?Router for nonferrous metals with ULF coating

    RAU series

    SIZE:ø0.8-3.0mm *Limited availability; May require special order.

    		 ulf coat

    The RAU router is a ULF-coated version of RA series, and the coating excels in self-lubricating. This series have a beneficial effect on burr reduction, because ULF coating can prevent deposition during routing nonferrous metals such as aluminum and copper. In addition, because the top geometry is similar to drill bit, this series can be applied to the board which needs drilling.

    » Click here for more information.

    Cutters for contour finishing

    RI series?Notched straight 3-flute type cutter

    RI series

    SIZE:ø0.8-3.175mm *Limited availability; May require special order.

    		 The RI cutter has notched straight 3-flute design, and allows chips to be divided.  It is suitable for contouring the general glass epoxy boards as well as nonferrous metallic boards and offers an excellent surface finish.

    Diamond coated routers

    DCE series?Diamond Coated Routers with Chip-breaker flute

    DCE series

    SIZE:ø1.5-2.5mm *Limited availability; May require special order.

    		 dc coat

    Union Tool diamond coating features excellent adhesion on the tools with a very hard surface. It is applied on the routers that are designed for high rigidity and efficient swarf evacuation. The DC routers achieve outstanding tool life and stable dimensional accuracy even on cutting-resistant materials. DCET series have modified base design for further improvement in rigidity.

    DCRP series?UP draft 2-flute slitting Diamond Coated Routers

    DCRP series

    SIZE:ø1.5-2.0mm *Limited availability; May require special order.

    		 dc coat

    Diamond coating on up draft 2-flute slitting router (DCRP) offers excellent wear resistance. Union Tool diamond coating features excellent adhesion on the tools with a very hard surface. DCRP series are suitable for metal boards with insulating layers (IMS).
    ]]>     //ixox.net/pcb-routers/feed/ 0     Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/diamond-coated-routers/ //ixox.net/diamond-coated-routers/#respond Tue, 06 Jun 2023 02:39:43 +0000 //ixox.net/?post_type=product&p=18253
  • Manufacturer: Union Tool
  • This hard and anti-wear coating shows good routing performance on very hard materials.
  • » Download Catalog
    • ]]>     Features of Diamond-coated Routers

    A very hard coating is formed by the diamond structure.
    This hard and anti-wear coating shows good routing performance on very hard materials.
    With Diamond-coated routers, it is possible to enhance tool-life and rout those difficult-to-machine materials that were impossible with conventional routers.

    Technical Data

    Diamond-coated Routers

    Diamond coated router for Aluminum panel

    Work AC-7302(2W/mk) t1.5mm(Non copper,100μm/Insulating layer,1.5mm/Aluminum plate) x 1 panel/strack
    Conditions N = 30krpm, Fxy = 0.6m/min, f = 20μm/rev, Fz = 0.1m/min, DIB = 1.0mm

     

    Burr condition バリ発生状態

    Cutting edge wear 切刃状態
    Non-coat
    (After 1m)    		 ULF coated
    (After 1m)    		 New Diamond coated
    (After 20m)    		 Non-coat
    (After 1m)    		 ULF coated
    (After 1m)    		 New Diamond coated
    (After 20m)
    Diamond coated Diamond coated Diamond coated Diamond coated Diamond coated Diamond coated

    DCRSE for PCB Assembly

    DCRSE for PCB AssemblyDiamond coated router “DCRSE” has good performance for Aluminum 4000 series which is often used for Aluminum base panels in recent years.
    Optimized coating and high-quality 2 flute/left-hand (down-draft) design achieve controlling burr and smooth surface.
    To inquire for the detail, please click on “CONTACT” button below.

     

     

     

    Panel Appearance

    Router Appearance (φ2.0)
    Conventional
    Diamond-cut    		 Conventional
    2 flute    		 New
    DCRSE    		 Conventional
    Diamond-cut    		 Conventional
    2 flute    		 New
    DCRSE
    Diamond coated Diamond coated Diamond coated Diamond coated Diamond coated Diamond coated

    Material：A4045 Aluminum core panel t1.5mm
    Routing Condition：N 30krpm?F 0.6m/min

     

    ]]>     //ixox.net/diamond-coated-routers/feed/ 0     Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/ultra-precision-micro-hole-drills-p-series/ //ixox.net/ultra-precision-micro-hole-drills-p-series/#respond Tue, 06 Jun 2023 02:52:43 +0000 //ixox.net/?post_type=product&p=18269
  • Manufacturer: Union Tool
  • P Series are Ultra-precision micro-hole drills designed for those areas where high-precision drilling is required.
  • » Download Catalog
    • ]]>     Features of P Series drills

    P Series are Ultra-precision micro-hole drills designed for those areas where high-precision drilling is required.
    Utilizing our own measurement technology, the diameter tolerance +0, -0.003mm is implemented.
    The shank diameter also has an h4 tolerance which enables precise drilling with a shrink-fit holder.
    In addition, we recommend using pilot drills for better hole-quality.

    Φ0.030mm drills for test tools of micro-probe

    Φ0.030mm drills for test tools of micro-probe

    		 Enlarged drill tip

    Enlarged drill tip

    Pilot drill Line-up

    Product code Model Diameter øD[mm] Diameter tolerance Flute length ℓ[mm] Over all length L[mm] Shank diameter ød[mm]
    ? PMD PLT 0.02 ?0.04 0.020 ? 0.04 38.1 3.175
    ? PMD PLT 0.0225 ?0.045 0.020 0.045
    140-0018 PMD PLT 0.025 ?0.05 0.025 -0.003/-0.008 0.05
    140-0019 PMD PLT 0.03 ?0.06 0.030 -0.005/-0.008 0.06
    140-0020 PMD PLT 0.04 ?0.08 0.040 0.08
    140-0021 PMD PLT 0.05 ?0.10 0.050 0.10
    140-0022 PMD PLT 0.06 ?0.12 0.060 0.12
    140-0023 PMD PLT 0.07 ?0.14 0.070 0.14
    140-0024 PMD PLT 0.08 ?0.16 0.080 0.16
    140-0025 PMD PLT 0.09 ?0.18 0.090 0.18
    140-0026 PMD PLT 0.1 ?0.20 0.100 0.20

    ? For special items, please contact us for details.
    ? Special sizes can be manufactured upon request. Please contact our sales representative for details.

    Standard flute length drill Line-up

    Product code Model Diameter øD[mm] Diameter tolerance Flute length ℓ[mm] Over all length L[mm] Shank diameter ød[mm]
    140-0001 PMD STD 0.02 ?0.2 0.020 -0.000/-0.003 0.2 38.1 3.175
    140-0002 PMD STD 0.025 ?0.0 0.025 0.3
    140-0003 PMD STD 0.03 ?0.3 0.030 0.3
    140-0004 PMD STD 0.035 ?0.4 0.035 0.4
    140-0005 PMD STD 0.04 ?0.4 0.040 0.4
    140-0006 PMD STD 0.045 ?0.5 0.045 0.5
    140-0007 PMD STD 0.05 ?0.5 0.050 0.5
    140-0008 PMD STD 0.055 ?0.6 0.055 0.6
    140-0009 PMD STD 0.06 ?0.6 0.060 0.6
    140-0010 PMD STD 0.065 ?0.7 0.065 0.7
    140-0011 PMD STD 0.07 ?0.7 0.070 0.7
    140-0012 PMD STD 0.075 ?0.8 0.075 0.8
    140-0013 PMD STD 0.08 ?0.8 0.080 0.8
    140-0014 PMD STD 0.085 ?0.9 0.085 0.9
    140-0015 PMD STD 0.09 ?0.9 0.090 0.9
    140-0016 PMD STD 0.095 ?1.0 0.095 1.0
    140-0017 PMD STD 0.1 ?1.0 0.100 1.0

    ※Special sizes can be manufactured upon request. Please contact our sales representative for details.

    Precise diameter guaranteed

    The diameters for the drills of below φ0.05 are guaranteed, as the first in the industry.

    By using the proofreading gage that is guaranteed by the external diameter measuring device (DS-2000) with 0.01µm resolution developed originally by Union Tool, made possible to guarantee the highly precise ultra-diameter which was difficult until now.

    Standard tolerance of +0 ?-0.003mm is guaranteed.

    ※Guarantee for higher precision than +0 ?-0.003mm and concerning with ± tolerance can also be consulted.Moreover, inspection report sheet can be issued for a fee upon request.

    Ultra precision micro-hole drills (P Series)
    ]]>     //ixox.net/ultra-precision-micro-hole-drills-p-series/feed/ 0     Union Tools – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/linear-motion-products/ //ixox.net/linear-motion-products/#respond Wed, 07 Jun 2023 06:46:48 +0000 //ixox.net/?post_type=product&p=18465
  • Manufacturer: Union Tool
  • Roller elements used in bearing improve the running accuracy, rigidity and life.
  • » Download Catalog
    • ]]>     Roller elements used in bearing improve the running accuracy, rigidity and life

    High precision linear motion products are key elements in the heart of certain machines that are mainly incorporated in machine tools and semiconductor manufacturing equipment. This component is used to move (slide) an object in a straight line. To prevent the motion from slowing down due to the friction that occurs when sliding, all makers have developed high-performance bearings with various technologies. We started development from the necessity in PCB drill manufacturing and commercialized linear crossed roller guides for the first time in Japan with our original high rigidity mechanism and stable grinding technology. We have gained a considerable share in Japan since then. In particular, the SF (Super Finish) class, which has a rolling surface close to a mirror surface, which is not found in other companies, is often used for optical measurement devices and medical equipment that require high accuracy.

    Linear Motion Products Crossed Roller Guides (SF class)
    Linear Motion Products Crossed Roller Guides (SF class)
    ]]>     //ixox.net/linear-motion-products/feed/ 0