PCB Drills / Routers – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net Thu, 11 Jul 2024 06:36:28 +0000 en-US hourly 1 //wordpress.org/?v=5.7.12 //ixox.net/wp-content/uploads/2021/01/cropped-logo-32x32.png PCB Drills / Routers – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net 32 32 PCB Drills / Routers – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/pcb-drills/ //ixox.net/pcb-drills/#respond Mon, 05 Jun 2023 10:29:58 +0000 //ixox.net/?post_type=product&p=18216
  • Manufacturer: Union Tool
  • UNION TOOL recommend drill models based on actual drilling data depending on customer's conditions, to correspond to a great variety of PCB material characteristics and drilling parameters.
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  • ]]>
    PCB Drills Union Tools

    Features of UNION TOOL Dills

    UNION TOOL recommend drill models based on actual drilling data depending on customer’s conditions, to correspond to a great variety of PCB material characteristics and drilling parameters. For example, even the drills of same size, is classified into following 3 types according to the drill design, where drill selection enables to respond to customer’s quality target.

    Hole Registration Accuracy Type

    The drill is especially designed considering the rigidity. It enables to maintain an excellent hole registration accuracy in the drilling process.

    Hole Wall Roughness Type

    The drill is designed especially considering the chip evacuation. Enables to maintain a good hole wall quality while drilling.

    Balance Type

    The drill is designed considering the rigidity and the chip evacuation. It offers a good balance with hole registration and inner hole wall quality during the drilling process.

    Furthermore, together with geometry and material development, and applying ULF coating which is developed and optimized for PCB drilling, enables to drill holes in PCBs that were difficult to drill with conventional drills.

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    PCB Drills / Routers – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/ulf-coating/ //ixox.net/ulf-coating/#respond Mon, 05 Jun 2023 10:48:23 +0000 //ixox.net/?post_type=product&p=18219
  • Manufacturer: Union Tool
  • ULF (Uniontool Lubricant Film) coating features low friction coefficient.
  • » Download Catalog
  • ]]>
    Features of ULF Coating

    ULF Coating

    ULF  (Uniontool Lubricant Film) coating features low friction coefficient.
    We will develop drill bit geometry considering with the characteristic of ULF to meet further long life and stack up requests.

    ULF Coating

    Technical data

    ULF Coating ULF Coating

    ULF coated router RPEMU

    ULF coated router RPEMU

    RP20(Conventional)

    RPEM(New)

    RPEM(New)

    *This is a picture of Non-coated routers.

    FR-4 Spot facing

    Work R-1566 t1.6mm x 1panel/stack(Halogen free, No copper)
    Conditions N = 25krpm, Fxy = 0.8m/min, Pocket depth = 0.5mm

    φ3.0 Non-coated(after 2m)

    Conventional

    Conventional

     

    RPEM

    RPEM

    Due to optimized cutting edges of RPEM, cutting-mark on bottom surface will be controlled.

    Copper Spot facing

    Work C1020P t1.0mm x 1panel/stack
    Conditions N = 35krpm, Fxy = 0.4m/min, Pocket depth = 0.5mm

    φ1.0 ULF coated(after 10m)

    Conventional

    Conventional

     

    RPEM

    RPEM

    With ULF coated RPEM, less burr and smoother surface can be possible.

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    PCB Drills / Routers – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/pcb-routers/ //ixox.net/pcb-routers/#respond Tue, 06 Jun 2023 01:55:14 +0000 //ixox.net/?post_type=product&p=18231
  • Manufacturer: Union Tool
  • PCB Routers Line-up
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  • ]]>
    PCB Routers Line-up

    Routers for contour routing

    RCMB/RCM series, RHM series?Standard diamond-cut type router

    RCMB/RCM/RHM routers have diamond-cut geometry and can be used for contour routing on most general printed circuit boards. The design offers good swarf evacuation and long life.

    *(RHMFT)

    *(RHMFT)

    RCMB/RCM series,  up draft type:
    The RCMB/RCM routers have a right hand, up draft design with a diamond-cut geometry.  It offers good surface finish due to its up draft swarf evacuation.  It is suitable for CNC routing machines with vacuum extraction.
    SIZE:ø0.6-3.175mm *Some models are made to order.

    RHM series,  down draft type:
    The RHM router has a left hand, down draft design with a diamond cut geometry.  It reduces surface burrs on the boards because of down cut geometry.  It is suitable for manual routing machines.
    SIZE:ø0.8-3.175mm *Some models are made to order.

    SC series?Chip-breaker flute router

    SC series

    SIZE:ø0.6-3.175mm *Some models are made to order.

    The SC router has a right hand, up draft design with a chip-breaker geometry that chops the swarf into smaller parts and helps to reduce the radial load on the spiral flute.
    It is suitable for peripheral contour routing.  And this series have a beneficial effect on burr reduction.

    SCMB/SCM series?Chip-breaker flute router

    SCMB/SCM series

    SIZE:ø0.8-1.8mm *Some models are made to order.

    The SCMB/SCM routers are suitable for general routing and slitting.  It also has higher ability to resist breakage and good dimensional stability.

    RLE series?Chip-breaker flute router

    RLE series

    SIZE:ø1.0-2.0mm *Some models are made to order.

    The RLE router has improved design for good swarf evacuation, and it is made from anti-wear material.  This router keeps good accuracy in long routing distance. This router shows best performance in contour routing.

    Routers for slitting

    RP series?Up draft 2-flute slitting router

    RP series

    SIZE:ø0.4-3.175mm *Some models are made to order.

    The RP router has a right hand, up draft design for slitting.Because swarf is evacuated upwards, this router is suitable for CNC routing machines with vacuum extraction.

    RPU series?Up draft 2-flute slitting router with ULF coating

    RPU series

    SIZE:ø0.4-3.175mm *Limited availability; May require special order.

    ulf coat

    The RPU router is a ULF-coated version of RP series and the coating excels in self-lubricating performance. This series have a beneficial effect on burr reduction, because ULF coating can prevent deposition during routing nonferrous metals such as aluminum and copper.

    » Click here for more information.

    RS series?Down draft 2-flute slitting router

    RS series

    SIZE:ø0.4-3.175mm *Some models are made to order.

    The RS router has a left hand, down draft design for slitting.It is suitable for slitting when dimensional precision is required.  It is also suitable for spot facing work to prevent burr on the board surface.

    RPEM series UP draft 2-flute slitting and cavity router

    RPEM series

    SIZE:ø0.4-3.175mm *Some models are made to order.

    Right-hand helix 2-flute type with flat end cutting edges.
    Performs both slitting and pocket milling with excellent surface finish on the wall and bottom of the pocket.

    Routers for soft materials

    SF series?DP type single-flute router

    SF series

    SIZE:ø0.8-3.175mm *Limited availability; May require special order.

    The SF router is an up draft spiral single-flute router with a large chip pocket design. This router prevents a rise of cutting heat and provides excellent routing performance in soft materials such as Teflon and flexible boards.

    Cutters for spot facing

    SM series?Semilunar type cutter

    SM series

    SIZE:ø1.0-3.0mm *Limited availability; May require special order.

    The SM cutter is suitable for small spot facing on the surface of printed circuit boards for surface mounted components.Its simple shape is suitable for the finishing of the recess face with appropriate roughness for mounting components.

    SI series?Straight 2-flute type cutter

    SIZE:ø1.0-3.0mm *Limited availability; May require special order.

    SIZE:ø1.0-3.0mm *Limited availability; May require special order.

    The SI cutter offers improved quality of the recess surface after spot facing, and prevents surface distortion on the back side of the boards when thin boards are cutting.

    Cutters for V-shape grooving

    RV series?V-groove cutter

    RV series

    SIZE:ø1.0-3.175mm *Limited availability; May require special order.

    The RV cutter is a V-groove cutter for standard printed circuit boards.It offers stable V-groove cutting without burr and unevenness.

    Routers for nonferrous metals

    RA series?Router for nonferrous metals

    RA series

    SIZE:ø0.8-3.0mm *Limited availability ; May require special order

    The RA router has a sharp rake angle on peripheral cutting edge. It is suitable for nonferrous metal such as aluminum and copper. Because the top geometry is similar to drill bit, this series can be applied to the board which needs drilling.

    RAU series?Router for nonferrous metals with ULF coating

    RAU series

    SIZE:ø0.8-3.0mm *Limited availability; May require special order.

    ulf coat

    The RAU router is a ULF-coated version of RA series, and the coating excels in self-lubricating. This series have a beneficial effect on burr reduction, because ULF coating can prevent deposition during routing nonferrous metals such as aluminum and copper. In addition, because the top geometry is similar to drill bit, this series can be applied to the board which needs drilling.

    » Click here for more information.

    Cutters for contour finishing

    RI series?Notched straight 3-flute type cutter

    RI series

    SIZE:ø0.8-3.175mm *Limited availability; May require special order.

    The RI cutter has notched straight 3-flute design, and allows chips to be divided.  It is suitable for contouring the general glass epoxy boards as well as nonferrous metallic boards and offers an excellent surface finish.

    Diamond coated routers

    DCE series?Diamond Coated Routers with Chip-breaker flute

    DCE series

    SIZE:ø1.5-2.5mm *Limited availability; May require special order.

    dc coat

    Union Tool diamond coating features excellent adhesion on the tools with a very hard surface. It is applied on the routers that are designed for high rigidity and efficient swarf evacuation. The DC routers achieve outstanding tool life and stable dimensional accuracy even on cutting-resistant materials. DCET series have modified base design for further improvement in rigidity.

    DCRP series?UP draft 2-flute slitting Diamond Coated Routers

    DCRP series

    SIZE:ø1.5-2.0mm *Limited availability; May require special order.

    dc coat

    Diamond coating on up draft 2-flute slitting router (DCRP) offers excellent wear resistance. Union Tool diamond coating features excellent adhesion on the tools with a very hard surface. DCRP series are suitable for metal boards with insulating layers (IMS).

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    PCB Drills / Routers – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/diamond-coated-routers/ //ixox.net/diamond-coated-routers/#respond Tue, 06 Jun 2023 02:39:43 +0000 //ixox.net/?post_type=product&p=18253
  • Manufacturer: Union Tool
  • This hard and anti-wear coating shows good routing performance on very hard materials.
  • » Download Catalog
  • ]]>
    Features of Diamond-coated Routers

    A very hard coating is formed by the diamond structure.
    This hard and anti-wear coating shows good routing performance on very hard materials.
    With Diamond-coated routers, it is possible to enhance tool-life and rout those difficult-to-machine materials that were impossible with conventional routers.

    Technical Data

    Diamond-coated Routers

    Diamond coated router for Aluminum panel

    Work AC-7302(2W/mk) t1.5mm(Non copper,100μm/Insulating layer,1.5mm/Aluminum plate) x 1 panel/strack
    Conditions N = 30krpm, Fxy = 0.6m/min, f = 20μm/rev, Fz = 0.1m/min, DIB = 1.0mm

     

    Burr condition バリ発生状態

    Cutting edge wear 切刃状態

    Non-coat
    (After 1m)
    ULF coated
    (After 1m)
    New Diamond coated
    (After 20m)
    Non-coat
    (After 1m)
    ULF coated
    (After 1m)
    New Diamond coated
    (After 20m)
    Diamond coated Diamond coated Diamond coated Diamond coated Diamond coated Diamond coated

    DCRSE for PCB Assembly

    DCRSE for PCB AssemblyDiamond coated router “DCRSE” has good performance for Aluminum 4000 series which is often used for Aluminum base panels in recent years.
    Optimized coating and high-quality 2 flute/left-hand (down-draft) design achieve controlling burr and smooth surface.
    To inquire for the detail, please click on “CONTACT” button below.

     

     

     

    Panel Appearance

    Router Appearance (φ2.0)

    Conventional
    Diamond-cut
    Conventional
    2 flute
    New
    DCRSE
    Conventional
    Diamond-cut
    Conventional
    2 flute
    New
    DCRSE
    Diamond coated Diamond coated Diamond coated Diamond coated Diamond coated Diamond coated

    Material:A4045 Aluminum core panel t1.5mm
    Routing Condition:N 30krpm?F 0.6m/min

     

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    PCB Drills / Routers – Công Ty TNHH Thương Mại Dịch V?Tinh Hà //ixox.net/ultra-precision-micro-hole-drills-p-series/ //ixox.net/ultra-precision-micro-hole-drills-p-series/#respond Tue, 06 Jun 2023 02:52:43 +0000 //ixox.net/?post_type=product&p=18269
  • Manufacturer: Union Tool
  • P Series are Ultra-precision micro-hole drills designed for those areas where high-precision drilling is required.
  • » Download Catalog
  • ]]>
    Features of P Series drills

    P Series are Ultra-precision micro-hole drills designed for those areas where high-precision drilling is required.
    Utilizing our own measurement technology, the diameter tolerance +0, -0.003mm is implemented.
    The shank diameter also has an h4 tolerance which enables precise drilling with a shrink-fit holder.
    In addition, we recommend using pilot drills for better hole-quality.

    Φ0.030mm drills for test tools of micro-probe

    Φ0.030mm drills for test tools of micro-probe

    Enlarged drill tip

    Enlarged drill tip

    Pilot drill Line-up

    Product code Model Diameter øD[mm] Diameter tolerance Flute length ℓ[mm] Over all length L[mm] Shank diameter ød[mm]
    ? PMD PLT 0.02 ?0.04 0.020 ? 0.04 38.1 3.175
    ? PMD PLT 0.0225 ?0.045 0.020 0.045
    140-0018 PMD PLT 0.025 ?0.05 0.025 -0.003/-0.008 0.05
    140-0019 PMD PLT 0.03 ?0.06 0.030 -0.005/-0.008 0.06
    140-0020 PMD PLT 0.04 ?0.08 0.040 0.08
    140-0021 PMD PLT 0.05 ?0.10 0.050 0.10
    140-0022 PMD PLT 0.06 ?0.12 0.060 0.12
    140-0023 PMD PLT 0.07 ?0.14 0.070 0.14
    140-0024 PMD PLT 0.08 ?0.16 0.080 0.16
    140-0025 PMD PLT 0.09 ?0.18 0.090 0.18
    140-0026 PMD PLT 0.1 ?0.20 0.100 0.20

    ? For special items, please contact us for details.
    ? Special sizes can be manufactured upon request. Please contact our sales representative for details.

    Standard flute length drill Line-up

    Product code Model Diameter øD[mm] Diameter tolerance Flute length ℓ[mm] Over all length L[mm] Shank diameter ød[mm]
    140-0001 PMD STD 0.02 ?0.2 0.020 -0.000/-0.003 0.2 38.1 3.175
    140-0002 PMD STD 0.025 ?0.0 0.025 0.3
    140-0003 PMD STD 0.03 ?0.3 0.030 0.3
    140-0004 PMD STD 0.035 ?0.4 0.035 0.4
    140-0005 PMD STD 0.04 ?0.4 0.040 0.4
    140-0006 PMD STD 0.045 ?0.5 0.045 0.5
    140-0007 PMD STD 0.05 ?0.5 0.050 0.5
    140-0008 PMD STD 0.055 ?0.6 0.055 0.6
    140-0009 PMD STD 0.06 ?0.6 0.060 0.6
    140-0010 PMD STD 0.065 ?0.7 0.065 0.7
    140-0011 PMD STD 0.07 ?0.7 0.070 0.7
    140-0012 PMD STD 0.075 ?0.8 0.075 0.8
    140-0013 PMD STD 0.08 ?0.8 0.080 0.8
    140-0014 PMD STD 0.085 ?0.9 0.085 0.9
    140-0015 PMD STD 0.09 ?0.9 0.090 0.9
    140-0016 PMD STD 0.095 ?1.0 0.095 1.0
    140-0017 PMD STD 0.1 ?1.0 0.100 1.0

    ※Special sizes can be manufactured upon request. Please contact our sales representative for details.

    Precise diameter guaranteed

    The diameters for the drills of below φ0.05 are guaranteed, as the first in the industry.

    By using the proofreading gage that is guaranteed by the external diameter measuring device (DS-2000) with 0.01µm resolution developed originally by Union Tool, made possible to guarantee the highly precise ultra-diameter which was difficult until now.

    Standard tolerance of +0 ?-0.003mm is guaranteed.

    ※Guarantee for higher precision than +0 ?-0.003mm and concerning with ± tolerance can also be consulted.Moreover, inspection report sheet can be issued for a fee upon request.

    Ultra precision micro-hole drills (P Series)
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