Achieving high-speed performance in the world’s fastest class
Fast machining of aluminum parts in mass production
With fast acceleration/deceleration axis feeds for shorter positioning times, high-speed B-axis rotation (table), high-speed ATC, plus high-speed hole making
— all effective toward achieving world’s fastest class level cycle times.
High-speed machining example of aluminum mass productionThe cycle time became 34% less compared to the previous machine. |
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Reduced positioning timesWith fast accel/decel axis feeds designed to reduce positioning times. |
Machining Time Shortening FunctionMTSF shortens machining time in operations with repeated rapid traverse (G00) and cutting feed (G01) movements for parts with many drilled holes. |
Reduced table indexing timesA roller gear cam mechanism is used for the 0.001-degree indexing table (Optional), and that has minimized indexing time. Fast indexing has been achieved.
*With 0.001° indexing table (Optional)
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Reduced ATC timesThe ATC disk magazine provides faster operations.
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The lineup of highly rigid and highly torqued spindles
Also handles powerful cutting of steel
The lineup of spindles with roller bearings, compared to ball bearings, has higher rigidity. (Optional)
In addition to No. 40 spindles, No. 50 spindles are also available. With large-diameter side cutters and long boring bars etc, deep hole and protruding cut applications can be handled.
Power spindles (Nos. 40/50) (Options)
For mass production of castings, cast steel
Spindle speed: 12,000min-1 / Max output: 33/26kW (10 min/cont) / Max torque: 302N・m (10%ED)
Tool | Spindle speed min-1 |
Cutting m/min |
Feed rate mm/min |
Cut width mm |
Cut depth mm |
Chips cm3/min |
ø100 face mill 5 blades | 955 | 300 | 1,910 | 70 | 4.7 | 628 |
ø20 roughing end mill 7 flutes | 4,029 | 253 | 8,800 | 4 | 20 | 704 |
(S45C)
Standard spindle (No. 40)
For highly efficient machining of general machine parts
Spindle speed: 15,000min-1 / Max output: 26/18.5 kW (10 min/cont) / Max torque: 199/146N・m (5 min/cont)
Tool | Spindle speed min-1 |
Cutting m/min |
Feed rate mm/min |
Cut width mm |
Cut depth mm |
Chips cm3/min |
ø80 face mill 8 blades (cermet) | 1,194 | 300 | 3,750 | 56 | 2.3 | 483 |
(S45C)
High-speed spindle (No. 40) for aluminum applications (Optional)
For fast machining of aluminum
Spindle speed: 20,000min-1 / Max output: 30/22kW (10 min/cont) / Max torque: 57/42N・m (10 min/cont)
Tool | Spindle speed min-1 |
Cutting m/min |
Feed rate mm/min |
Cut width mm |
Cut depth mm |
Chips cm3/min |
ø63 face mill 5 blades (carbide) | 15,000 | 2,949 | 20,455 | 44 | 3 | 2,700 |
(A5052)
*The data shown here represent “actual data,” which may not be obtained under different specifications, tooling, cutting, and other conditions
Chip discharge designed to achieve maximum operating times
Machining chamber with accumulated chips and biting into covers — thoroughly removed
In-machine covers renewed. Flat covers are used to drastically improve chip discharge. Moreover, with simpler designs, chip accumulation and biting-in troubles have been prevented. The machine has the high durability fully capable of withstanding the long continuous runs required for mass production at maximum rapid-traverse rates and machining capacity.
VIDEO (OKUMA MB-5000HⅡ):
Machine Specifications:
Item | Unit | MB-5000HⅡ | ||
No.40 | No.50*1 | |||
Travels | X axis (Left/right column) | mm (in.) | 760 (29.92) | |
Y axis (spindle up/down) | mm (in.) | 760 (29.92) | ||
Z axis (table front/back) | mm (in.) | 810 (31.89) | ||
Spindle center to pallet top | mm (in.) | 50 to 810 (1.97 to 31.89) | ||
Spindle nose to pallet center | mm (in.) | 100 to 910 (3.94 to 35.83) | ||
Pallet | Pallet size | mm (in.) | 500 × 500 (19.69 × 19.69) | |
Max load | kg (lb) | 500 (1,100) | ||
Indexing angle | deg | 1 [0.001] | ||
Max workpiece dimensions | mm (in.) | ø800 × 1,000 (31.5 × 39.37) | ||
Spindle | Spindle speed | min-1 | 15,000 [12,000, 20,000] |
12,000 |
Tapered bore | 7/24 taper No.40 [HSK-A63] |
7/24 taper No.50 HSK-A100 |
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Bearing dia | mm (in.) | ø70 [ø90, ø70] | ø90 | |
Feedrate | Rapid traverse | m/min (fpm) | X-Y-Z : 60 (196.86) | |
Cutting feedrate | mm/min (ipm) | X-Y-Z : 1 to 60,000 (2,362.2) | ||
Motors | Spindle (10 min/cont) | kW (hp) | 26/18.5 (35/25) [33/26, 30/22 (44/35, 40/30)] |
33/26 (44/35) |
Feed axes | kW (hp) | X-Y-Z : 5.2 (6.9) | ||
Table indexing | kW (hp) | 3.0 (4.0) [3.5 (4.7)] | ||
ATC | Tool shank | MAS403 BT40 [HSK-A63] |
MAS403 BT50 HSK-A100 |
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Pull stud | MAS 2 | |||
Magazine capacity | tools | 48 [64, 100, 140, 180, 220, 260, 300, 340] |
40, 60, 80, 90, 120, 150, 180, 210, 240 | |
Max tool dia (w/ adjacent) | mm (in.) | ø90 (ø3.54) | ø100 (ø3.94) | |
Max tool dia (w/o adjacent) | mm (in.) | ø170 (ø6.69) | ||
Max tool length | mm (in.) | 510 (20.08) | ||
Max tool weight | kg (lb) | 12 (26.4) | 15 (33) | |
Tool selection | Memory random*2 | |||
Machine Size | Height | mm (in.) | 2,893 (113.9) | |
Floor space; width × depth (RDF specs)*3 | mm (in.) | 2,540 × 5,620 (100 × 221.26) | 2,900 × 5,620 (114.17 × 221.26) | |
Weight | kg (lb) | 13,700 (30,140) | 14,000 (30,800) | |
Controller | OSP-P300MA |
[ ]: Optional
*1. No.50 spindle is optional
*2. Fixed address for 80 or more tools
*3. With RDF drum filter lift-up chip conveyor