優異的主機結構發揮高性能
實現穩定加工的高剛性結構
1. 有效抵抗扭曲、彎曲的一體式結構的立柱
2. 高剛性主軸台固定式
- 支持不平衡工件加工的主軸結構
- 主軸軸承:
VTM-1200YB ø260
VTM-2000YB ø200 + 推力軸承 ø650 - 承載重量:
VTM-1200YB 3.000 kg (包括卡盤)
特殊規格 5.000 kg
VTM-2000YB 10.000 kg (不包括工作台)
高速動作:
- 進給軸高速化 32m/min(X、Y、Z軸全部採用)
- ATC時間縮短(C-C) 12.5sec
- B軸分度時間縮短 2.4sec/90°
對應難切削材料加工的強大加工能力
車削加工 [VTM-2000YB 實測值]
強力切削 6.5mm2
(工件材質:S45C)
銑削加工 [VTM-2000YB 實測值]
銑削加工切削量 1,000cm3/min
(工件材質 S45C、刀具 ø100mm 銑刀 10刃)
高精度控制
圓度切削(X-Y平面)
圓度 2.1μm(實測值)
工件材質:Al
加工直徑:ø115
加工寬度:25
刀具:硬質合金立銑刀 ø13 4刃
切削速度:326m/min(8,000min-1)
進給速度:1,000mm/min(0.03125mm/刃)
B軸控制
標準:0.001°分度
特殊規格:NC-B軸(五軸聯動控制)
※登载的数据为实绩值,由于规格、刀具、加工条件等的不同,所得数据可能与登载的数据不同。
同時5軸加工:B軸NC控制(特殊規格)
〈大型螺旋錐齒輪的加工工序集約〉
該複合加工機實現了包含高價專用機在內的3種機型加工工序的集約。
不但有效降低了設備成本,節省了安裝空間,還大幅縮短了生產週期。同時,依靠5軸聯動控制(B軸NC)和高精度C軸,實現高精度加工。
VIDEO VTM-1200YB:
機床規格:
Item | Unit | VTM-1200YB | VTM-2000YB | |
Capacity | Maximum chuck size | mm (in.) | ø1,250 (49.21) | ø2,000 (78.74) |
Max machining diameter | mm (in.) | ø1,200 (47.24) | ø2,000 (78.74) | |
Max swing diameter | mm (in.) | ø1,500 (59.06) | ø2,400 (94.49) | |
Max turning length (height) |
mm (in.) | 1,080 (42.52) | 1,400 (55.12) | |
Max workpiece load | kg (lb) | 3,000 [5,000] [with chuck] (6,600 [11,000]) | 10,000 (22,000) | |
Travel | X-axis travel | mm (in.) | 1,270 (50) | 1,600 (62.99) |
Y-axis travel | mm (in.) | 1,000 (-500 to +500) [1,240 (-620 to +620)] (39.37 (-19.69 to +19.69) [-24.4 to +24.41]) |
1,600 (-800 to +800) (62.99 (-31.50 to +31.50)) |
|
Z-axis travel | mm (in.) | 1,080 [1,530] (42.52 [60.24]) | 1,400 (55.12) | |
C-axis travel | deg | 360 (minimum control angle 0.001) | ||
B-axis travel | deg | 150 (-30 to +120) (minimum control angle 0.001) | ||
Turning spindle | Spindle speed | min-1 | 5 to 500 [4 to 400] | 4 to 300 [4 to 200] |
Spindle speed ranges | 2 auto ranges | |||
Max spindle torque | N-m | 6,093/4,062 (20 min/cont) | 8,415/5,610 (20 min/cont) | |
Spindle nose type | mm (in.) | ø380 (14.96) flat | ø1,400 [2,000] (55.12 [78.74]) table | |
Spindle bearing ID | mm (in.) | ø260 (10.24) | ø650/ø200 (25.59/7.87) | |
Through-hole diameter | mm (in.) | ø160 (6.30) | ø110 (4.33) | |
Turret (tool spindle) |
Turret type | H1, ATC | ||
Number of tools mounted in turret | 1 (L/M) | |||
Tool shank/ boring bar shank diameter |
mm (in.) | □25 (0.98), □32 (1.26) / ø40 (1.57), ø50 (1.97) | ||
Milling tool spindle | Maximum spindle speed | min-1 | 40 to 10,000 | |
Max spindle torque | N-m | 505 / 300 / 205 (3 min / 30 min / cont) | ||
Spindle bore dia | mm (in.) | ø90 (3.54) | ||
ATC | Tool Shank / Pull stud | MAS BT50 [CAPTO C8, HSK-A100] | ||
Max tools (magazine capacity) |
tool | 36 [60, 120*1] | 36 [60, 120] | |
Max tool diameter | mm (in.) | w/o adjacent tool : ø290 (11.42) [ø250 (9.84)*2], with adjacent tool : ø170 (6.69) | ||
Max tool length (from gauge line) |
mm (in.) | 500 [600] (19.69 [0.78])*3 | 500 [600] (19.69 [0.78]) | |
Max tool mass | kg (lb) | 30 [40] (66 [88])*3 | 30 [40] (66 [88]) | |
Feed axis | Feedrate command range | mm/rev | 0.001 to 1,000.000 | |
Rapid feedrate | m/min | X/Y/Z: 32 (105) | ||
min-1 | B: 19.5, C: 20 | |||
Motor | Motor spindle | kW (hp) | OSP : 30 / 22 (40 / 30) (30 min / cont), FANUC : 30 / 22 (40 / 30) (30 min / cont) | |
Milling tool spindle motor | kW (hp) | OSP : 37 / 30 / 22 (50 / 40 / 30) (3 min / 30 min / cont), FANUC : 37 / 30 / 22 (50 / 40 / 30) (3 min / 30 min / cont) |
||
Axis drive motors | kW (hp) | OSP : X: 5.2 (6.9), Y: 4.6 (6.1), Z: 4.6 (6.1) × 2 FANUC : X: 5.0 (6.7), Y: 5.5 (7.5), Z: 5.5 (7.5) × 2 |
X : 4.6 (6.1) ×2, Y : 4.6 (6.1), Z: 5.2 (6.92 ) × 2 | |
B-axis drive motors | kW (hp) | OSP: 4.6 (6.1), FANUC: 5.5 (7.5) | ||
Machine size | Required floor space (L × W) |
mm (in.) | 4,273 (168.23) [4,990 (196.46)] | 4,967 (195.55) |
Height | mm (in.) | 5,512 × 5,471 (217.01 × 215.39) | 5,970 × 6,973 (235.04 × 274.53) | |
Weight | kg (lb) | 28,000 (61,600) [29,500 (64,900)]*4 | 43,000 (94,600)*4 | |
Control | OSP-P300SA, FANUC 31i-B |
[ ] : Options
*1: With 120 tool magazine (matrix) specifications, maximum tool length becomes 600 mm × mass 40 kg
*2: With 120 tool magazine
*3: With maximum tool length 600 mm × mass 40 kg specifications, the machine has high column specifications
*4: Machine only (includes ATC magazine mass)